How to Assemble Model 360 Lubricated

Collect Model 360, Lubricated, Parts

Install Tee Housing Bearing 631 to Inlet Stem 603.

Seat Bearing 631 snugly.

Seat Tee Housing Seal 635-TG adjacent to Bearing 631.

Be sure spring is facing up.

Install Tee Housing Bearing Cup 632 to Tee Housing 604.

Use Cloud T3 tool.

Lubricate cups.

Be sure to seat cups completely.

Repeat for bottom side.

Install Tee Housing 604 to Stem 603.

Be sure to seat Tee Housing completely.

Install Tee Housing Seal 635-TG between cup and stem.

Install spring side down.

Install Tee Housing Bearing 631 above Tee Housing Seal 635-TG.

Install Tee Housing Bevel Gear 617-S onto Bearing 631 matching notch to lug.

Install Ring Gear 620-SC matching notch to lug on Tee Housing 604.

Install Ring Gear Retaining Ring 621.

Install Gearbox Stem O-Ring 642-3.

Install 641-TG seal into 660-DX, spring side facing up.

Install O-Ring 662- to Bearing 660-DX.

Install Bearing 660-DX into Gearbox 601-3S nose.

Lubricate all O-Rings.

Install Gearbox 601-3S nose to center of Inlet Stem 603-3S.

Align lug on Gearbox to pocket on Bevel Gear.

Be sure Gearbox is seated completely.

Screw holes on Stem must align with screw holes on Gearbox.

Install (3) Gearbox Bolts 650-3 with Gearbox Bolt Lockwashers 652-3.

Tighten with 3/8 nut driver.

Apply anti-seize to bolt threads.

Torque Gearbox Bolts 650-3 to 30 foot-pounds.

Use T5 tool to install Idler Shaft Bearing 627 to Gearbox 601.

Bearing 627 is the smallest Oilite bearing.

Install (2) Rotor Shaft Seals 641-TG to ends of Rotor Shaft Seal Housing 611-3B.

Install (3) O-rings 639-V to Bearing 660-DX and Rotor Shaft Seal 611-3B..

Lubricate O-Ring 639.

Install Seal Housing Spacer 659-3 to center nose of Gearbox.

Install Rotor Shaft Seal Housing 611-3B.

Use T5 tool to install O-Ring 660-3A flush.

Flat side of O-Ring 660-3A must face the largest hole.

Install Seal 643-ATG to Bearing Retainer 613-S

Be sure spring is facing up toward bearing 629-A

Install Bearing 629-A to Bearing Retainer 613-S.

Install Bearing Retainer 613-S to Final Shaft & Pinion Assembly 616-SA-D.

Press Drive Gear 624-SS onto the 616-SA-D locking in the 613-S.

Be sure to line up square on 616-SA-D with square on 624-SS. Seat gear completely onto Shaft 616-SA-D shaft.

Install O-Ring 640 to groove in Bearing Retainer 613-S.

Install Idler Gear Upper 623-SS to 616 assembly

Install Idler Gear Lower 623-ASZ to Idler Gear Upper 623-SS.

Install Washer 623-W to Idler Gear Lower 623-ASZ.

Be sure Idler Gear Upper 623-SS and Idler Gear Lower 623-ASZ are in the correct order.

Install Idler Gear Upper 623-SS to Idler Shaft 615-C.

Install Idler Gear Upper 623-SS to Idler Gear Upper 623-SS.

Install Idler Gear Lower 623-ASZ to Idler Gear Upper 623-SS.

Install Washer 623-W to Idler Gear Lower 623-ASZ.

Be sure Idler Gear Upper 623-SS and Idler Gear Lower 623-ASZ are in the correct order.

Install Gear Assembly 616-SA-D to round opening in Gearbox 601-3S.

Be sure assembly "Clicks" into place.

Install Gear Assembly 615 adjacent to Gear Assembly 616-SA-D with gears staggered.

Shaft 615-C will slide into Bearing 627.

Install Spacer 655-A to A-Shaft 622 and install A-Shaft 622 into 660-3A.

Make sure gear teeth are engaged.

Fill oil to top of gear assemblies.

Do not over fill!

Install Rotor Thrust Shaft 626-A to center cylinder bore.

Install Idler Shaft Lower Bearing 628 to midsize cylinder bore.

Install Final Shaft Lower Bearing 630 to tallest cylinder bore.

Install Gearbox Cover O-Ring 644 to Gearbox Cover 602-CS.

Install Gearbox cover 602-CS to Gearbox 601-3S.

Line up gear train shafts with Gearbox Cover bearings.

Tighten Bolts 646-AS with 7/16 nut driver. Torque to 100 inch pounds. (Bolts 646-AS are the larger of the two bolt sets.)

Use 647-s lock washers.

Lubricate O-Ring 644.

Do not disturb dowel pin!

Install Nozzle Housing Bearing Cups 634 to Dual Nozzle Carrier 605-S.

Press using T3 tool.

Lubricate cups.

Repeat for opposite side.

Install Nozzles 607-S to Nozzle Housing 605.

Use food grade anti-seize on threads.

Install Clutch O-Ring 637-B to groove in Nozzle Housing 605.

Install Nozzle Housing Bevel Gear 618-BS over Clutch O-Ring 637.

Install Bevel Gear Snap Ring 619.

Install Bearing 633 to Tee Housing 604.

Be sure to align "dots" on Bearing 633 and Tee Housing 604.

After Bearing 633 is seated, turn counter clockwise until it stops.

Install Seal 636-TG to Tee Housing 604 nose.

Be sure Seal 636-TG is flush to Bearing 633 with spring facing out.

Install Nozzle Housing 605-S to Tee Housing 604-AS .

Be sure gears are meshed.

Install Nozzle Housing Seal 636-TG spring facing in.

Install Nozzle Housing Bearing 633 to Name Plate 606-CS.

Be sure "dot" on Bearing 633 and "dot" on Name Plate 606-CS are aligned.

Tighten Bolts 648-AS with torque wrench to 100 inch-pounds.

Bolts 648-AS are the smaller of the two bolt sets.

Use 647-S lock washers.

Install Rotor 610.

Lock using Lock washer 647-S and Rotor Retaining Nut 654-S.

Hold Rotor 610 with needle nose pliers to tighten Rotor Retaining Nut 654-S to 100 inch-pounds.

Install Stator 609-3S.

Install Strainer 664.

Install Stator Retaining Ring 645-3.

Finished! Good job!!